Sr. Advanced Manufacturing Engineer, Castings and Metal Forming, Advanced Manufacturing Engineering (AME)
Amazon · Posted Nov 11, 2026
- Westborough, Massachusetts, United States
- On-site
- Full-time · Senior
- $137K–$186K per year
- 8+ years
Senior Manufacturing Engineer responsible for casting readiness, process selection, tool launch, and quality assurance for robotic system components.
Compensation
The base salary range for this position is listed below. Your Amazon package will include sign-on payments and restricted stock units (RSUs). Final compensation will be determined based on factors including experience, qualifications, and location. Amazon also offers comprehensive benefits including health insurance (medical, dental, vision, prescription, Basic Life & AD&D insurance and option for Supplemental life plans, EAP, Mental Health Support, Medical Advice Line, Flexible Spending Accounts, Adoption and Surrogacy Reimbursement coverage), 401(k) matching, paid time off, and parental leave.
Responsibilities
- Own casting manufacturing readiness from NPI through production ramp across high-pressure die casting (HPDC), low-pressure, gravity, investment and sand casting in aluminum, magnesium, zinc and ferrous alloys.
- Lead process selection and make‑vs‑convert trade studies (casting vs. billet, fabrication, extrusion or molding) on cost, lead time, tooling investment and capability.
- Provide design for casting feedback on draft, wall thickness, ribbing, parting lines, gating, ejector placement, datums and machining stock.
- Review mold‑flow and solidification simulation (MAGMASOFT, ProCAST, FLOW‑3D CAST) before tool steel is cut.
- Launch die‑cast and cast tooling on accelerated schedules: tool design reviews, press tonnage, trim tooling, fixtures and T0/T1 trials.
Requirements
- Bachelor's degree or above in Industrial, Mechanical, Civil Engineering or other related discipline