Responsible of mechanical design for an integrated x-in-1, 800+ V high-voltage control module for NEVs, ensuring robust packaging, thermal/structural performance, HV safety, EMC-ready interfaces, sealing/IP integrity, and manufacturability from concept through SOP and across derivatives.
Responsibilities
Architectural Definition & Concept Development: Break down OEM customer technical specifications into mechanical requirements, boundary envelopes, and Interface Control Documents.
Lead the concept trade-off studies and mechanical architecture of high-voltage 'X-in-1' units, integrating housing, cover, busbars, power modules (SiC/IGBT), control boards, thermal cooling circuits, and high-voltage interconnects.
Direct space-claim, vehicle-level packaging studies, and bracket/mounting interfaces in compliance with commercial vehicle chassis installation zones.
Detailed Mechanical Design & DFx Execution: Design structural aluminum die-cast housings, extruded cooling plates, stamped/bent copper and aluminum busbars, injection-molded parts, and EMI shielding covers using 3D CAD software.
Apply Design for Manufacturing, Assembly, and Testing (DFM/DFA/DFT) rules to optimize production yields, cycle times, and scrap rates across casting, CNC machining, automated dispensing, and screw-driving processes.
Requirements
Bachelor’s or Master’s degree in Mechanical Engineering
Mechatronics
Automotive Engineering
Nice to have: 800V-1000V experience
Nice to have: Integrated multi-function HV modules
A hands-on engineering role focused on developing new manufacturing equipment and processes for a pilot manufacturing line, scaling core processes into commercial-ready technologies.
Compensation
The starting base pay for this role is between $151,000 and $191,000 at the time of posting.
Responsibilities
Provide day-to-day technical support for manufacturing equipment and processes on our pilot manufacturing line.
Continuously improve and sustain the pilot manufacturing line by executing on projects that improve process throughput, equipment reliability, performance, and safety.
Spearhead the scaling of core synthesis, coating, thermal, and material handling processes from bench/lab scale to pilot and high-volume manufacturing lines.
Develop equipment concepts, 3D CAD models, detailed drawings (GD&T), sizing calculations, and functional specifications for custom automated equipment.
Act as the technical lead for contract manufacturing transfers; ensure all critical-to-quality (CTQ) process parameters are systematically mapped to vendor equipment specifications, tooling capabilities, and automation architectures.
